Kohler · REOZ Series (Diesel Commercial Standby)

Kohler 80REOZJ4

85 kW standby / 76 kW prime · Diesel · Liquid-cooled

80 kW Tier 4 Final diesel commercial standby generator. John Deere-powered diesel with EPA Tier 4 Final emissions compliance for commercial and institutional applications.

Kohler Kohler 80REOZJ4 generator — specifications and details
Standby power
85 kW / 76 kW prime
Voltage options
120/208V, 277/480V, 120/240V
Frequency / Phase
60 Hz · 1/3-phase
Engine
John Deere 4045HFG04 · 4.5L
EPA / Emissions
Tier 4 Final

Overview#

The Kohler 80REOZJ4 is an 80-kilowatt EPA Tier 4 Final diesel commercial standby generator powered by a John Deere engine at 1800 RPM. It is certified for both stationary emergency and non-emergency applications and features a brushless rare-earth permanent-magnet alternator with Fast-Response excitation, sustained short-circuit capability up to 300% for 10 seconds, a durable sound-attenuating steel housing rated at 71 dB(A) at 7 meters, and integrated environmental containment.

Our service experience#

OnPoint services John Deere-powered Kohler diesel generators across Northern California. The 80REOZJ4 shares the REOZJ platform with the 100REOZJF and 125REOZJG, giving us strong parts commonality and technician expertise across the mid-range diesel lineup.

Engineering specifications

Physical

Length
116.1 in
Width
44.1 in
Height
84.9 in
Wet weight
5,605 lb

Acoustic

Sound @ 7m, full load
71 dBA
Enclosure
Sound-attenuated

Fuel system & runtime

Integral fuel tank
192 gal
Fuel use @ full load
6.4 GPH
Fuel use @ 75% load
4.8 GPH

Photos

Kohler 80REOZJ4 — product photo

Documents & downloads

Spec sheets & manuals

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Get pricing & lead time on the Kohler 80REOZJ4

Tell us about the application — kW, voltage, application, install timeline — and we'll respond within one business day with budgetary pricing, lead time, and any sizing notes.

Estimate runtime for the Kohler 80REOZJ4

Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

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Estimated runtime

38.9 hours(1.6 days)

Fuel consumption ≈ 4.94 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Kohler 80REOZJ4 under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 250 hours or 12 months
Coolant change
Every 3000 hours
Air filter
Every 500 hours
Fuel filter
Every 500 hours
Major overhaul
15,000 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
DEF system (SCR catalyst)Derate warning, NOx fault, DEF quality alert4,380+moderate
Fuel quality / degradationInjector fouling, hard starting, filter clogging4,380+moderate
TurbochargerPower loss, excessive smoke under load12,000+moderate
Battery (starting)Failed to start, slow crank8,760+minor

Frequently Asked Questions

What engine is in the Kohler 80REOZJ4?
The 80REOZJ4 uses a John Deere diesel engine, turbocharged and aftercooled, rated at 1800 RPM with EPA Tier 4 Final emissions certification.
What is the sound level of the 80REOZJ4?
Per Kohler specifications, the 80REOZJ4 is rated at 71 dB(A) at 7 meters at full load with the sound-attenuating steel housing.
Does the 80REOZJ4 include environmental containment?
Yes. The unit includes a 125% environmental containment basin for oil/coolant and a UL 142 listed subbase fuel tank for 24-hour runtime at prime rating.

Compatible equipment

More in the REOZ Series (Diesel Commercial Standby)

Kohler's diesel commercial standby series — 10 to 510 kW, John Deere and Kohler engines, built for life-safety loads.

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