Caterpillar · Cat 3500 Series (Large Diesel)

Caterpillar 3512C

1500 kW standby / 1250 kW prime · Diesel · Liquid-cooled

The Caterpillar 3512C is a 1500 kW standby diesel generator. 51.8L V12 ATAAC, 14.7:1 compression, EPA Tier 2. Fuel: 104.6 gal/hr at full load. Medium-voltage outputs to 13,800V for mission-critical applications.

Caterpillar Caterpillar 3512C generator — specifications and details
Standby power
1500 kW / 1250 kW prime
Voltage options
277/480V, 346/600V, 4160V, 12470V, 13200V, 13800V
Frequency / Phase
60 Hz · 3-phase
Engine
Caterpillar 3512C ATAAC · 51.8L
EPA / Emissions
Tier 2
Alternator
Caterpillar 1447

Overview#

The Caterpillar 3512C is a 1500 kW standby diesel generator set built around Cat's 51.8-liter V12 engine. Designed for large-scale mission-critical applications, it delivers sustained power for data centers, large hospital campuses, and industrial facilities that cannot tolerate interruption. Its broad voltage range -- including medium-voltage outputs up to 13,800V -- makes it a natural fit for direct bus integration without an intervening step-up transformer.

The 3512C ATAAC (Air-to-Air Aftercooled) uses electronic unit injection with Cat's ADEM 3 governor, providing precise fuel control and excellent transient load acceptance. At the 1500 ekW standby rating, the engine produces 104.6 gal/hr fuel consumption at 100% load, with exhaust gas flow of 11,734 cfm at an exhaust stack temperature of 756 degrees F. The generator set accepts 100% rated load in one step per NFPA 110 and meets ISO 8528-5 transient response requirements.

With NFPA 110 Level 1 compliance and UL 2200 listing availability, the 3512C meets the most demanding life-safety and code requirements. Units are available in open-skid, sound-attenuated, and weather-protective enclosures, and the platform is well-suited to paralleling arrays where multiple units are synchronized for N+1 or 2N redundancy. Optional seismic certification is available per IBC 2000 through 2009 and CBC 2007.

Technical Specifications#

ParameterValue
Standby rating1500 ekW / 1875 kVA
Prime rating1250 ekW (approx.)
Rating range1230 ekW to 1500 ekW
Frequency60 Hz
Speed1800 rpm
Voltage220V to 13,800V
Engine modelCat 3512C ATAAC
Displacement51.8 L (3,161 in³)
Bore x stroke170 mm x 190 mm (6.69 in x 7.48 in)
Compression ratio14.7:1
AspirationTurbocharged-aftercooled (ATAAC)
Fuel systemElectronic unit injection
GovernorADEM 3
EmissionsEPA Tier 2 (Stationary Emergency)
Fuel consumption @ 100% load104.6 gal/hr (395.9 L/hr)
Fuel consumption @ 75% load82.0 gal/hr (310.5 L/hr)
Fuel consumption @ 50% load58.0 gal/hr (219.7 L/hr)
Fuel consumption @ 25% load33.9 gal/hr (128.4 L/hr)
Combustion air flow4,937.2 cfm at full load
Exhaust gas flow11,734.1 cfm at full load
Exhaust temperature756.6 degrees F at full load
Motor starting @ 30% voltage dip4,350 skVA
Alternator frame1447
ControllerEMCP 4 (4.2/4.3/4.4 optional)

Our Service Experience#

Our technicians have maintained and load-tested 3512C units across data center and hospital installations throughout the Bay Area. The turbocharged-aftercooled V12 responds well to step-load events, and we recommend annual wet-stacking prevention load tests given the engine's large displacement and the low average load factors typical of standby duty.

The 51.8-liter displacement means significant lube oil capacity -- oil sampling via Cat's S-O-S fluid analysis program is critical for trending wear metals and catching injector degradation early. Fuel quality management (polishing and biocide treatment) is mandatory given the volume of fuel held in typical sub-base tanks for a 1500 kW unit. Medium-voltage configurations require coordination with a licensed electrical contractor for ATS, switchgear, and protection relay integration; our team is experienced in managing those scopes alongside Cat dealer partners.

Frequently Asked Questions#

What is the standby rating of the Caterpillar 3512C? The Cat 3512C is rated at 1500 ekW (1875 kVA) standby at 60 Hz / 1800 rpm / 480V / 0.8 power factor. The platform supports 1230 ekW to 1500 ekW.

What engine does the 3512C generator use? The 3512C ATAAC -- a 51.8-liter V12 with 170 mm bore, 190 mm stroke, 14.7:1 compression, and electronic unit injection with ADEM 3 governor. EPA Tier 2 for stationary emergency use.

What is the fuel consumption of the Cat 3512C generator? At 1500 ekW standby, the 3512C consumes 104.6 gal/hr at 100% load, 82.0 gal/hr at 75%, 58.0 gal/hr at 50%, and 33.9 gal/hr at 25% load.

What high-voltage output options are available on the 3512C? The 3512C supports 4160V, 12470V, 13200V, and 13800V medium-voltage outputs plus standard 480V and 600V, enabling direct bus integration without a step-up transformer.

What motor starting capability does the 3512C have? At 480V and 30% voltage dip, the 3512C provides 4,350 skVA motor starting capability -- among the highest in Cat's generator lineup.

Engineering specifications

Fuel system & runtime

Fuel use @ full load
104.6 GPH
Fuel use @ 75% load
82 GPH
Fuel use @ 50% load
58 GPH

Documents & downloads

Spec sheets & manuals

Units For Sale

View all (3)
New

100 hrs

$275,000

Houston, TX

Great Deal
Refurbished

N/A

$499,000

Houston, TX

Fair Price
Refurbished

N/A

$499,000

Houston, TX

Fair Price

Caterpillar 3512C market: $275k $499k · Median: $499k · 3 units listed

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Estimated runtime

2.5 hours(0.1 days)

Fuel consumption ≈ 80.69 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Caterpillar 3512C under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Coolant change
Every 6000 hours
Air filter
Every 1000 hours
Fuel filter
Every 500 hours
Major overhaul
24,000 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
Fuel quality (standby degradation)Injector fouling, filter clogging, hard starting4,380+moderate
Turbocharger(s)Reduced power, excessive smoke, turbo noise18,000+severe
Starting system (24V battery banks)Slow crank, failed start requirement8,760+minor
Coolant systemCoolant leaks, water pump wear at high hours20,000+moderate

Frequently Asked Questions

What is the standby rating of the Caterpillar 3512C?
The Cat 3512C is rated at 1500 ekW (1875 kVA) standby at 60 Hz / 1800 rpm / 480V / 0.8 power factor. The platform supports ratings from 1230 ekW to 1500 ekW and voltages from 220V to 13,800V.
What engine does the 3512C generator use?
The 3512C ATAAC (Air-to-Air Aftercooled) -- a 51.8-liter (3,161 in³) V12, four-stroke water-cooled diesel with a 170 mm bore, 190 mm stroke, and 14.7:1 compression ratio. The engine uses electronic unit injection with an ADEM 3 governor. EPA Tier 2 certified for stationary emergency use.
What is the fuel consumption of the Cat 3512C generator?
At the 1500 ekW standby rating (480V, 60 Hz), the 3512C consumes 104.6 gal/hr (395.9 L/hr) at 100% load, 82.0 gal/hr (310.5 L/hr) at 75% load, 58.0 gal/hr (219.7 L/hr) at 50% load, and 33.9 gal/hr (128.4 L/hr) at 25% load.
What high-voltage output options are available on the 3512C?
The 3512C supports medium-voltage outputs including 4160V, 12470V, 13200V, and 13800V in addition to standard 277/480V and 346/600V configurations, making it suitable for direct medium-voltage bus integration without a step-up transformer.
What motor starting capability does the 3512C have?
At 480V and 30% voltage dip, the 3512C provides 4,350 skVA of motor starting capability, drawing 2,255 amps. This is among the highest motor starting ratings in Cat's generator lineup and supports large motor starting loads in data center and industrial applications without requiring generator oversizing.

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