Caterpillar · Cat 3500 Series (Large Diesel)

Cat 3512

1000 kW standby · Diesel · Liquid-cooled

1000-1400 kVA diesel generator with Cat 3512 V-12 engine. 51.8L displacement, Woodward governor, continuous/prime/standby ratings.

Caterpillar Cat 3512 generator — specifications and details
Standby power
1000 kW
Voltage options
277/480V
Frequency / Phase
60 Hz · 3-phase
Engine
Caterpillar 3512 · 51.8L

Overview#

The Cat 3512 is Caterpillar's original megawatt-class V-12 diesel generator -- a 51.8-liter platform that has been a staple of large commercial and industrial power generation for decades. With ratings from 1000 to 1400 kVA and support for continuous, prime, standby, and mission critical duty cycles, the 3512 is one of the most versatile large diesel generator sets on the market.

The 3512 uses Direct Unit Injection with a Woodward 2301A isochronous governor, paired with Cat's EMCP 4.2 controller platform. The cooling system supports ambient temperatures up to 50 degrees C (122 degrees F), and optional high-ambient radiators are available. The generator features Class H insulation with random-wound or form-wound configurations.

The 3500 Series legacy#

The Cat 3500 Series engines have been in production since the 1970s and represent one of the longest-running large diesel engine platforms in the industry. The 3512 (V-12) and 3516 (V-16) share the same bore and stroke (170 x 190 mm) and many common components, which simplifies parts inventory for facilities operating both models.

Key specifications from the OEM spec sheet:

  • Bore x stroke: 170 mm x 190 mm (6.69 in x 7.48 in)
  • Displacement: 51.8 L (3,161 in3)
  • Compression ratio: 13.5:1
  • Exhaust flange: 203.2 mm (8.0 in)
  • Starting system: 24V electric standard, dual starter optional
  • Governor: Woodward 2301A isochronous

Our service experience#

The 3512 is a proven platform in Northern California's commercial and industrial market. The Woodward 2301A governor is extremely reliable but requires periodic calibration checks, especially on units that run infrequently. The 51.8L displacement means significant lube oil capacity -- oil sampling via Cat's S-O-S program is critical for trending wear metals. Fuel cooler maintenance is important on units with package-mounted radiators. The 3512's parts commonality with the 3516 makes it an efficient platform to support across a fleet.

Engineering specifications

Physical

Length
222.7 in
Width
77.8 in
Height
93.2 in

Documents & downloads

Spec sheets & manuals

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Estimated runtime

3.7 hours(0.2 days)

Fuel consumption ≈ 54.00 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Cat 3512 under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Coolant change
Every 6000 hours
Air filter
Every 1000 hours
Fuel filter
Every 500 hours
Major overhaul
20,000 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
Fuel quality / degradationInjector fouling, filter clogging, hard starting4,380+moderate
Turbocharger(s)Major power loss, heavy exhaust smoke15,000+severe
Battery bank (24V)Slow crank, failed start8,760+minor
Coolant systemCoolant leaks, water pump wear12,000+moderate

Frequently Asked Questions

What engine does the Cat 3512 generator use?
The Cat 3512 uses a 51.8-liter, V-12, four-stroke turbocharged-aftercooled diesel engine with a 170 mm bore, 190 mm stroke, and 13.5:1 compression ratio. It features Direct Unit Injection and a Woodward 2301A isochronous governor. The engine is designed for a wide range of applications from emergency standby to continuous power.
What duty cycles does the 3512 support?
The 3512 supports four duty cycles: Continuous (unlimited hours at rated load), Prime (unlimited hours with varying load), Standby (200 hours/year typical, 500 hours maximum), and Mission Critical (200 hours/year with 85% average load factor). Rating availability varies by voltage and fuel strategy configuration.
What controller does the 3512 use?
The EMCP 4.2 controller is standard, with EMCP 4.3 and 4.4 available as options. The 4.2 includes true RMS AC metering, programmable protective relaying (27/59, 81, 32, 50/51), Modbus RTU communication, Cat Connect connectivity, and PLC functionality. The controller is generator-mounted and rear-facing.
What are the dimensions of the Cat 3512 generator set?
The Cat 3512 generator set measures 222.7 inches (5,656 mm) long, 77.8 inches (1,975 mm) wide, and 93.2 inches (2,367 mm) high in open-skid configuration. These are maximum dimensions; actual dimensions may vary by configuration.

Compatible equipment

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Caterpillar's proven megawatt-class diesel line: 1,000–3,000 kW with decades of mission-critical field history.

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