Caterpillar · Cat C-Series (Diesel)

Cat C27

800 kW standby / 725 kW prime · Diesel · Liquid-cooled

680-800 kW diesel standby generator with Cat C27 ACERT V-12 engine. Tier 2, MEUI fuel system, EMCP 4 controller.

Caterpillar Cat C27 generator — specifications and details
Standby power
800 kW / 725 kW prime
Voltage options
208V, 480V, 600V
Frequency / Phase
60 Hz · 3-phase
Engine
Caterpillar C27 ACERT · 27.03L
EPA / Emissions
Tier 2

Overview#

The Cat C27 is a 680-800 kW diesel standby generator powered by the C27 ACERT engine -- a 27.03-liter, V-12 turbocharged-aftercooled diesel. It fills the power segment between Cat's mid-range C18 and the megawatt-class C32, making it a workhorse for commercial and industrial standby installations that need sub-megawatt power from a single unit.

The C27 is EPA certified for stationary emergency use only, meeting Tier 2 nonroad equivalent emission standards. Standard equipment includes the EMCP 4 controller platform, package-mounted radiator, and 24V electric starting system. The generator set accepts 100% rated load in one step per NFPA 110 and meets ISO 8528-5 transient response requirements.

The C27 ACERT platform#

The C27 uses Cat's MEUI (Mechanically-actuated Electronically-controlled Unit Injection) fuel system with the ADEM A4 electronic governor. This combination provides precise fuel delivery and transient response without the complexity of common-rail injection. The 16.5:1 compression ratio and ATAAC (Air-to-Air Aftercooled) intake system deliver consistent performance across the full load range.

Key specifications from the OEM spec sheet:

  • Bore x stroke: 137.2 mm x 152.4 mm (5.4 in x 6 in)
  • Displacement: 27.03 L (1,649.47 in3)
  • Compression ratio: 16.5:1
  • Combustion air flow: 1,984 cfm at full load
  • Exhaust gas flow: 5,351 cfm at 943.6 degrees F

Our service experience#

The C27 is commonly found in mid-size commercial buildings, municipal facilities, and healthcare settings across Northern California. The V-12 configuration requires balanced attention to both turbocharger banks during routine inspections. The MEUI fuel system is reliable but demands clean fuel -- in standby installations where the unit runs infrequently, fuel quality management (polishing and biocide treatment) is the single most important maintenance task. Cat's S-O-S fluid analysis program is strongly recommended for trending engine wear metals across the low-run-hour intervals typical of standby duty.

Engineering specifications

Fuel system & runtime

Fuel use @ full load
51.8 GPH
Fuel use @ 75% load
39.7 GPH
Fuel use @ 50% load
28.6 GPH

Documents & downloads

Spec sheets & manuals

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Estimated runtime

5.0 hours(0.2 days)

Fuel consumption ≈ 39.96 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Cat C27 under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Coolant change
Every 6000 hours
Air filter
Every 1000 hours
Fuel filter
Every 500 hours
Major overhaul
20,000 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
Fuel quality / degradationInjector fouling, hard starting, filter clogging4,380+moderate
Turbocharger(s)Reduced power, oil in intake, turbo whine15,000+severe
Battery bank (24V)Slow crank, failed start8,760+minor

Frequently Asked Questions

What are the power ratings for the Cat C27 generator?
The Cat C27 generator set has a minimum standby rating of 680 ekW and a maximum standby rating of 800 ekW at 60 Hz / 1800 rpm. A prime-rated configuration at 725 ekW (906 kVA) is also available. Output voltage ranges from 208V to 600V, three-phase.
What engine does the Cat C27 use?
The C27 ACERT -- a 27.03-liter, V-12, four-stroke turbocharged-aftercooled diesel with a 16.5:1 compression ratio. It uses Cat's MEUI (Mechanically-actuated Electronically-controlled Unit Injection) fuel system and ADEM A4 electronic governor. The engine is certified to EPA Tier 2 equivalent emission standards for stationary emergency use.
What is the fuel consumption of the Cat C27?
At the 725 ekW prime rating (480V, 60 Hz), the C27 consumes 51.8 gal/hr at 100% load, 39.7 gal/hr at 75% load, 28.6 gal/hr at 50% load, and 17.8 gal/hr at 25% load. Fuel rates are based on No. 2 diesel fuel at 35 degrees API gravity.
How does the Cat C27 compare to the Cat C32?
The C27 (27.03L, 680-800 kW) is the step below the C32 (32.1L, 1000-1250 kW) in Cat's V-12 diesel lineup. Both share a similar architecture and Tier 2 emissions certification. The C27 fills the 700-800 kW standby segment while the C32 is the 1 MW-class platform. For facilities needing more than 800 kW from a single unit, the C32 is the natural step up.

Compatible equipment

More in the Cat C-Series (Diesel)

CAT's broadest diesel lineup: 45–1,500 kW across ten ACERT models for commercial, hospital, and industrial standby.

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