Kohler · REOZ Series (Diesel Commercial Standby)

Kohler 500REOZJ

500 kW standby · Diesel · Liquid-cooled

500 kW diesel commercial/industrial standby generator powered by John Deere. Suitable for hospitals, data centers, and large commercial complexes.

Kohler Kohler 500REOZJ generator — specifications and details
Standby power
500 kW
Voltage options
277/480V, 120/208V
Frequency / Phase
60 Hz · 3-phase
Engine
John Deere 6135HFG75 · 13.5L
EPA / Emissions
Tier 2
Alternator
Kohler 5M4024

Overview#

The Kohler 500REOZJ is a 500-kilowatt diesel generator powered by a John Deere engine at 1800 RPM. This unit serves large commercial and industrial standby applications including hospitals, data centers, and manufacturing facilities.

Our service experience#

OnPoint Generators services Kohler REOZ diesel generators throughout Northern California. We service units in this class with annual NFPA 110 maintenance, semi-annual inspections, and load bank testing up to full rated capacity.

Engineering specifications

Physical

Length
142.9 in
Width
67.9 in
Height
78.5 in
Wet weight
8,600 lb

Fuel system & runtime

Fuel use @ full load
35.5 GPH
Fuel use @ 75% load
27.6 GPH

Photos

Kohler 500REOZJ — product photo

Documents & downloads

Spec sheets & manuals

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Estimate runtime for the Kohler 500REOZJ

Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

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Estimated runtime

7.3 hours(0.3 days)

Fuel consumption ≈ 27.39 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Kohler 500REOZJ under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 250 hours or 12 months
Coolant change
Every 3000 hours
Air filter
Every 500 hours
Fuel filter
Every 500 hours
Major overhaul
15,000 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
Fuel quality / degradationInjector fouling, hard starting, filter clogging4,380+moderate
TurbochargerPower loss, excessive smoke under load12,000+moderate
Battery (starting)Failed to start, slow crank8,760+minor

Frequently Asked Questions

What engine powers the Kohler 500REOZJ?
The 500REOZJ uses a John Deere diesel engine running at 1800 RPM (model 6135HFG75).
What is the standby power rating of the 500REOZJ?
The 500REOZJ is rated at 500 kW standby per Kohler published specifications.
Does OnPoint service the Kohler 500REOZJ?
Yes. OnPoint Generators provides maintenance, repair, and load bank testing for Kohler REOZ diesel generators throughout Northern California, including the 500 kW class.

Compatible equipment

More in the REOZ Series (Diesel Commercial Standby)

Kohler's diesel commercial standby series — 10 to 510 kW, John Deere and Kohler engines, built for life-safety loads.

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