Caterpillar · Cat C-Series (Diesel)

Cat C4.4

80 kW standby / 72 kW prime · Diesel · Liquid-cooled

80 kW diesel standby generator with Cat C4.4 turbocharged inline-4 engine. Reliable platform for commercial standby and prime power applications.

Caterpillar Cat C4.4 generator — specifications and details
Standby power
80 kW / 72 kW prime
Voltage options
120/208V, 127/220V
Frequency / Phase
60 Hz · 3-phase
Engine
Caterpillar Cat C4.4 · 4.4L
Alternator
Caterpillar GTA 202AE36

Overview#

The Cat C4.4 is an 80-kilowatt diesel generator set that occupies the mid-range of Caterpillar's compact generator lineup. Powered by the Cat C4.4 turbocharged inline-4 engine with 4.4 liters of displacement and direct injection, it delivers enough power for medium commercial facilities, retail centers, and telecommunications infrastructure while maintaining a compact footprint under 2,250 pounds.

With both standby (80 kW) and prime (72 kW) ratings available, the C4.4 serves double duty — emergency backup for commercial buildings and continuous prime power for construction sites or off-grid installations. The 100 kVA standby rating at 0.8 power factor places it in the sweet spot for facilities that need reliable backup without stepping up to Cat's larger six-cylinder platforms.

The 80 kW commercial sweet spot#

80 kW covers a substantial commercial load profile: HVAC systems, lighting, elevators in low-rise buildings, data closets, and essential process equipment. The C4.4's motor starting capability of 311 skVA at 208V means it can handle inrush current from multiple HVAC compressor starts without excessive voltage dip, reducing the need for soft starters or load sequencing in many installations.

The mechanical governor and direct injection system keep the engine straightforward for field service, while the 17.25:1 compression ratio provides reliable cold-start capability. At 73.6 inches long and only 33.1 inches wide, the C4.4 has a notably narrow profile that fits tight equipment rooms and pad-mounted installations where site space is constrained.

Our service experience#

The C4.4 is a workhorse in our commercial accounts across Northern California. We see it most often at medium retail locations, small office parks, and telecom cell sites where 60-100 kW covers the critical load. The turbocharged inline-4 is a proven platform — the same basic engine architecture powers Cat's compact construction equipment — and parts availability is excellent through the Cat dealer network. We recommend quarterly exercise under load and annual fuel system inspection for standby installations, with particular attention to fuel quality on units that sit idle for extended periods.

Engineering specifications

Physical

Length
73.6 in
Width
33.1 in
Height
52.5 in
Dry weight
2,247 lb

Fuel system & runtime

Fuel use @ full load
6.2 GPH
Fuel use @ 75% load
4.7 GPH
Fuel use @ 50% load
3.3 GPH

Documents & downloads

Spec sheets & manuals

Units For Sale

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Surplus

N/A

$19,500

Houston, TX

Good Deal
Surplus

N/A

$23,900

Houston, TX

Above Market

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Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

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Estimated runtime

41.8 hours(1.7 days)

Fuel consumption ≈ 4.78 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Cat C4.4 under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Air filter
Every 1000 hours
Fuel filter
Every 500 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
TurbochargerOil leaks, reduced boost pressure, turbo whine15,000+moderate
Fuel qualityFilter clogging, injector fouling from stale diesel4,380+moderate
BatterySlow crank, failed start sequence8,760+minor
Coolant heaterBlock heater element failure, cold start issues10,000+minor

Frequently Asked Questions

What are the standby and prime ratings for the Cat C4.4 at 60 Hz?
At 60 Hz / 1800 RPM, the Cat C4.4 generator set is rated 80 kW (100 kVA) standby and 72 kW (90 kVA) prime. The standby rating is for emergency backup with typical usage of 200 hours per year and a maximum of 500 hours. The prime rating allows unlimited annual hours at variable load with 10% overload capability for 1 hour in 12.
What is the fuel consumption of the Cat C4.4 generator?
At 60 Hz standby rating, the C4.4 consumes approximately 6.2 gallons per hour at full load, 4.7 GPH at 75% load, and 3.3 GPH at 50% load. Fuel data is based on No. 2 diesel conforming to BS2869 Class A2 / BSEN590.
What alternator does the Cat C4.4 use?
The C4.4 uses a GTA 202AE36 frame alternator with auxiliary coil excitation and IP21 protection. At 60 Hz / 208V, it provides 311 skVA motor starting capability at a 30% voltage dip and 0.6 power factor, with 300% short circuit capacity. The alternator features 12-wire configuration with 2/3 pitch.
What engine power does the Cat C4.4 produce at 60 Hz?
At 60 Hz / 1800 RPM, the C4.4 engine produces 94.5 kW (125 hp) gross power at standby rating and 84.5 kW (113 hp) at prime rating. The engine uses direct injection with a mechanical governor and has a compression ratio of 17.25:1.

Compatible equipment

More in the Cat C-Series (Diesel)

CAT's broadest diesel lineup: 45–1,500 kW across ten ACERT models for commercial, hospital, and industrial standby.

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