Blue Star Power Systems · Mobile Product Line (Volvo Penta)

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Blue Star VD150-04FT4MP

150 kW standby · Diesel · Liquid-cooled

150 kW Tier 4 Final / EU Stage 5 mobile trailer diesel generator built by Blue Star Power Systems. Volvo Penta TAD881VE six-cylinder engine, Stamford UCI274F alternator, DSE DCP7310 controller, 250-gallon integrated fuel tank.

Standby power
150 kW / 150 kW prime
Voltage options
120/240V, 120/208V, 277/480V
Frequency / Phase
60 Hz · 1/3-phase
Engine
Volvo Penta TAD881VE · 7.7L
EPA / Emissions
Tier 4 Final
Alternator
Stamford UCI274F
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Overview#

The Blue Star VD150-04FT4MP is a 150-kilowatt EPA Tier 4 Final / EU Stage 5 mobile trailer diesel generator powered by the Volvo Penta TAD881VE — a 7.70-liter, six-cylinder turbocharged and charge-air-cooled engine. It is the largest model in Blue Star's 230.5 × 90 in mobile trailer class and the engine platform transition from the 5.1-liter four-cylinder (VD100/VD125) to the 7.7-liter six-cylinder family.

Blue Star Power Systems pairs the TAD881VE with a Stamford UCI274F alternator and DSE DCP7310 controller, mounted on an aluminum road trailer with a 250-gallon integral fuel tank and 18.5-gallon DEF tank. At 11,125 lbs, the VD150 is 525 lbs heavier than the VD125 — reflecting the heavier six-cylinder engine — but shares the same 230.5 × 90 in trailer platform and tow configuration.

Platform Ceiling at 230.5 × 90 Inches#

The VD150-04FT4MP is the last model on the 230.5 × 90 in trailer. Above 150 kWe, the VD200-04FT4MP steps to the 260 × 92 in platform with the TAD1180VE (10.8L, I-6) and a 350-gallon fuel tank. For projects where the 230.5 × 90 in trailer is the maximum acceptable footprint — site width constraints, gate width, trailer park dimensions — the VD150 is the ceiling. Specifying a VD125 with room to upgrade to VD150 (footprint-compatible) is a viable strategy when load growth to 150 kWe is anticipated.

When to specify the VD150-04FT4MP#

Our service experience#

The TAD881VE is a six-cylinder engine in a class where four-cylinder engines dominate — this translates to smoother torque delivery and better low-speed response at partial loads. At 10.7 gph full load, the 250-gallon tank provides approximately 23 hours, which is shorter than lower-kW VD models relative to tank capacity. For deployments longer than 18 hours without fuel access, plan the logistics accordingly. The UCI274F alternator is the top of the UCI274 winding range; confirm correct lead configuration (12-lead for WYE/delta flexibility) at commissioning.

Engineering specifications

Physical

Length
230.5 in
Width
90 in
Height
121.5 in
Dry weight
11,125 lb

Acoustic

Sound @ 7m, full load
69 dBA
Enclosure
Open

Fuel system & runtime

Integral fuel tank
250 gal
Fuel use @ full load
10.7 GPH
Fuel use @ 75% load
8.44 GPH
Fuel use @ 50% load
6.03 GPH
DEF tank
18.5 gal

Thermal & ventilation

Heat to coolant
324,840 BTU/hr
Heat radiated
192,120 BTU/hr
Exhaust flow
1,049 CFM
Exhaust temp
856 °F
Combustion air
487 CFM
Ventilation air
12,509 CFM

Documents & downloads

Spec sheets & manuals

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Get pricing & lead time on the Blue Star VD150-04FT4MP

Tell us about the application — kW, voltage, application, install timeline — and we'll respond within one business day with budgetary pricing, lead time, and any sizing notes.

Estimate runtime for the Blue Star VD150-04FT4MP

Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

Estimate runtime on this tank

Estimated runtime

30.3 hours(1.3 days)

Fuel consumption ≈ 8.25 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Blue Star VD150-04FT4MP under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Coolant change
Every 6000 hours
Air filter
Every 1000 hours
Fuel filter
Every 500 hours
Major overhaul
20,000 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
DEF system (SCR catalyst)Derate warning, NOx fault, DEF quality alert4,380+moderate
Fuel qualityInjector fouling, hard starting4,380+moderate
BatteryFailed to start, slow crank8,760+minor

Frequently Asked Questions

What engine does the VD150-04FT4MP use?
The Volvo Penta TAD881VE — a 7.70-liter, six-cylinder turbocharged and charge-air-cooled diesel. The TAD881VE is a larger engine family than the 5.1-liter TAD58x series used in the VD100 and VD125; the step to six cylinders and 7.7 liters at 150 kWe reflects a favorable power density for the T4F/Stage 5 certification envelope. EPA Tier 4 Final and EU Stage 5 dual certification applies. The 18.5-gallon DEF tank is shared with the VD100 through VD300. Rated power is available to 4,921 ft (1,500 m) at 122°F (50°C).
What controller does the VD150-04FT4MP use?
The DSE DCP7310 Digital Control Panel, with CAN Bus J1939 engine communication, digital metering, RS-485 interface, 8 programmable contact inputs, 10 contact outputs, and NFPA 110 Level 1 compatibility. The panel is cULus Listed and CE Approved with IP 65 ingress protection (with supplied gasket). A 24V battery system and battery charger are included. The VD150 uses a Stamford UCI274F alternator — the F-wind variant of the UCI274 frame, the highest winding in the UCI274 series deployed in the 100–150 kWe mobile lineup.
How does the VD150-04FT4MP compare to the VD125-04FT4MP and VD200-04FT4MP?
The VD125-04FT4MP (TAD582VE, 5.13L, I-4, 10,600 lbs, 230.5 × 90 in) and VD150-04FT4MP (TAD881VE, 7.70L, I-6, 11,125 lbs, 230.5 × 90 in) are footprint-compatible — same 230.5 × 90 in trailer — but represent a cylinder count and displacement change at the VD150. The 525-lb weight increase reflects the heavier 6-cylinder engine. The VD200-04FT4MP above (TAD1180VE, 10.8L, I-6, 14,225 lbs) is a platform change to a 260 × 92 in trailer, a 3,100-lb jump, and a step to the 350-gallon fuel tank. The VD150 is the last model in the 230.5 × 90 in trailer class.
What are the fuel capacity and runtime of the VD150-04FT4MP?
The 250-gallon integral fuel tank at full load (10.7 gph) provides approximately 23 hours of runtime. At 75% load (8.44 gph), runtime extends to approximately 30 hours. The 18.5-gallon DEF tank typically supports 1–2 fuel cycles before refill. Combustion air draw is 487 CFM; ventilation air requirement is 12,509 CFM; heat rejected to the coolant circuit is 324,840 BTU/hr; exhaust exits at 856°F at 1,049 CFM.

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