Blue Star Power Systems · Volvo Penta Diesel Mobile

Blue Star VD125-04FT4MP

125 kW standby · Diesel · Liquid-cooled

125 kW Tier 4 Final / EU Stage 5 mobile trailer diesel generator built by Blue Star Power Systems. Volvo Penta TAD582VE four-cylinder engine, Stamford UCI274E alternator, DSE DCP7310 controller, 250-gallon integrated fuel tank.

Blue Star Power Systems Blue Star VD125-04FT4MP generator — specifications and details
Standby power
125 kW / 125 kW prime
Voltage options
120/240V, 120/208V, 277/480V
Frequency / Phase
60 Hz · 1/3-phase
Engine
Volvo Penta TAD582VE · 5.13L
EPA / Emissions
Tier 4 Final
Alternator
Stamford UCI274E

Overview#

The Blue Star VD125-04FT4MP is a 125-kilowatt EPA Tier 4 Final / EU Stage 5 mobile trailer diesel generator powered by the Volvo Penta TAD582VE — a 5.13-liter, four-cylinder turbocharged and charge-air-cooled engine. It is the higher-output calibration of the 5.1-liter VP platform shared with the VD100-04FT4MP, producing 125 kWe on an identical 230.5 × 90 in trailer footprint at 100 lbs more.

Blue Star Power Systems pairs the TAD582VE with a Stamford UCI274E alternator and DSE DCP7310 controller, mounted on an aluminum road trailer with a 250-gallon integral fuel tank and 18.5-gallon DEF tank. At 10,600 lbs, the VD125-04FT4MP is effectively the same deployment proposition as the VD100 — same trailer, same DEF tank, 25 additional kilowatts.

TAD581 vs TAD582: Same Block, Higher Calibration#

The VD100 (TAD581VE) and VD125 (TAD582VE) are calibration variants of the same Volvo Penta 5.1-liter generator engine. The numerical suffix (581 vs 582) identifies output calibration rather than a different engine. From a parts and service standpoint, the two engines share the same block, head, and major assemblies; fuel injection mapping and boost calibration differentiate the output levels. This makes the VD125 an attractive footprint upgrade over a VD100 when initial load estimates prove conservative.

When to specify the VD125-04FT4MP#

  • 115–125 kW temporary or standby power where the VD100 footprint is already established
  • Sites up to 4,921 ft elevation at ambient temperatures to 122°F
  • Applications requiring EU Stage 5 dual certification alongside EPA Tier 4 Final
  • Projects where the 230.5 × 90 in footprint is established and a 100 kWe unit is insufficient
  • Single-phase or three-phase outputs at 120/240V, 120/208V, or 277/480V

Our service experience#

The TAD582VE and TAD581VE share service intervals and parts lists. For high-utilization deployments (rental fleet, construction sites with long shifts), the 250-gallon fuel tank at 8.61 gph provides a practical 29-hour window before diesel refueling — plan DEF management alongside fuel logistics. Exhaust temperature of 903°F is moderate for this output class. The UCI274E alternator is the E-wind variant of the UCI274 frame; confirm voltage configuration at commissioning (12-lead WYE for 480V standard).

Engineering specifications

Physical

Length
230.5 in
Width
90 in
Height
121.5 in
Dry weight
10,600 lb

Acoustic

Sound @ 7m, full load
68 dBA
Enclosure
Open

Fuel system & runtime

Integral fuel tank
250 gal
Fuel use @ full load
8.61 GPH
Fuel use @ 75% load
6.58 GPH
Fuel use @ 50% load
4.82 GPH
DEF tank
18.5 gal

Thermal & ventilation

Heat to coolant
277,080 BTU/hr
Heat radiated
154,800 BTU/hr
Exhaust flow
851 CFM
Exhaust temp
903 °F
Combustion air
364 CFM
Ventilation air
11,237 CFM

Documents & downloads

Spec sheets & manuals

Ready to order this model?

Configure your Blue Star VD125-04FT4MP

Lock the enclosure, fuel system, transfer switch, and add-ons — we'll confirm pricing, availability, and lead time within one business day. Prefer a free-form quote? That option is still here.

Estimate runtime for the Blue Star VD125-04FT4MP

Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

Estimate runtime on this tank

Estimated runtime

37.6 hours(1.6 days)

Fuel consumption ≈ 6.64 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Blue Star VD125-04FT4MP under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Coolant change
Every 6000 hours
Air filter
Every 1000 hours
Fuel filter
Every 500 hours
Major overhaul
≈ 20,000 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
DEF system (SCR catalyst)Derate warning, NOx fault, DEF quality alert4,380+moderate
Fuel qualityInjector fouling, hard starting4,380+moderate
BatteryFailed to start, slow crank8,760+minor

Frequently Asked Questions

What engine does the VD125-04FT4MP use?
The Volvo Penta TAD582VE — a 5.13-liter, four-cylinder turbocharged and charge-air-cooled diesel. The TAD582VE is the higher-output calibration of the 5.1L VP generator platform shared with the VD100-04FT4MP (TAD581VE). Both engines share the same displacement, cylinder count, and 5.1-liter architecture; the 582 calibration produces 125 kWe through higher fuel delivery and boost mapping. EPA Tier 4 Final and EU Stage 5 dual certification applies. Rated power is available to 4,921 ft (1,500 m) at 122°F (50°C). The 18.5-gallon DEF tank is shared with the VD100 and VD150.
What controller does the VD125-04FT4MP use?
The DSE DCP7310 Digital Control Panel, with CAN Bus J1939 engine communication, digital metering, RS-485 interface, 8 programmable contact inputs, 10 contact outputs, and NFPA 110 Level 1 compatibility. The panel is cULus Listed and CE Approved with IP 65 ingress protection (with supplied gasket). A 24V battery system and battery charger are included. The VD125 uses a UCI274E alternator — the E variant in the UCI274 frame series, one step above the UCI274D in the VD100.
How does the VD125-04FT4MP compare to the VD100-04FT4MP and VD150-04FT4MP?
The VD100, VD125, and VD150 share the same 230.5 × 90 in trailer footprint. The VD100 (TAD581VE, 6.99 gph, 10,500 lbs) steps to VD125 (TAD582VE, 8.61 gph, 10,600 lbs) — adding 25 kWe for 100 lbs and 1.62 gph. The VD150 (TAD881VE, 7.70L, 10.7 gph, 11,125 lbs) is a platform change: different engine family, more displacement, 525 lbs heavier. All three share the 18.5-gal DEF tank. The 230.5 × 90 in trailer platform is footprint-compatible across the three models, giving flexibility if load requirements change after site layout is set.
What are the fuel capacity and runtime of the VD125-04FT4MP?
The 250-gallon integral fuel tank at full load (8.61 gph) provides approximately 29 hours of runtime. At 75% load (6.58 gph), runtime extends to approximately 38 hours. The 18.5-gallon DEF tank aligns with approximately 2–3 fuel cycles before a DEF refill is needed. Combustion air draw is 364 CFM; ventilation air requirement is 11,237 CFM (same as VD100); heat rejected to the coolant circuit is 277,080 BTU/hr; exhaust exits at 903°F at 851 CFM.

Compatible equipment

More in the Volvo Penta Diesel Mobile

100–600 kW Tier 4 Final mobile trailer diesel generators on Volvo Penta platforms — all eight models EPA/EU Stage 5 certified.

Similar models

Blue Star Power Systems Blue Star VD125-02FT4 125 kW liquid-cooled standby generator

Blue Star Power Systems

Blue Star VD125-02FT4

Open Basler DGC-2020 controller + Volvo Penta engine + Stamford alternator — Tier 4 Final, no proprietary lock-in. Serviceable by any qualified tech.

125 kW standby · Diesel · Liquid-cooled

125 kW Tier 4 Final diesel standby generator from Blue Star Power Systems. Volvo Penta TAD572VE engine with charge-air cooling, paired with Basler DGC-2020 controller.

Tier 4 Final3-phasecommerciallight-industrial
Blue Star Power Systems Blue Star VD125-04FT4 125 kW liquid-cooled standby generator

Blue Star Power Systems

Blue Star VD125-04FT4

Open Basler controller + Volvo Penta engine + Stamford alternator — Tier 4 Final compliant, no proprietary lock-in. Serviceable by any qualified tech.

125 kW standby · Diesel · Liquid-cooled

125 kW Tier 4 Final diesel standby/prime generator from Blue Star Power Systems. Volvo Penta TAD582VE 5.13L inline-four with SCR/DPF/DOC, DSE DCP7310 controller, 208-600V.

Tier 4 Final3-phasecommercialsmall-commercial
Blue Star Power Systems Blue Star VD100-04FT4MP 100 kW liquid-cooled standby generator

Blue Star Power Systems

Blue Star VD100-04FT4MP

Open Basler controller + Volvo Penta engine + Stamford alternator — trailer-mounted, no proprietary lock-in. Serviceable by any qualified tech.

100 kW standby · Diesel · Liquid-cooled

100 kW Tier 4 Final / EU Stage 5 mobile trailer diesel generator built by Blue Star Power Systems. Volvo Penta TAD581VE four-cylinder engine, Stamford UCI274D alternator, DSE DCP7310 controller, 250-gallon integrated fuel tank.

Tier 4 Final3-phaseconstructiontemporary-power

Services for the Blue Star VD125-04FT4MP

Need service or parts for the Blue Star VD125-04FT4MP?

We service every major OEM and stock genuine parts for the most common models.

Last reviewed: