Blue Star Power Systems · PSI Industrial Gaseous (500-1250 kW)

Blue Star NG800-01P

800 kW standby / 660 kW prime · Natural Gas / LPG · Liquid-cooled

660 kW prime-rated natural gas / LP generator from Blue Star Power Systems. PSI 40L V12 turbocharged-aftercooled, DSE DCP7310 controller, three-phase 208-4160V.

Blue Star Power Systems Blue Star NG800-01P generator — specifications and details
Standby power
800 kW / 660 kW prime
Voltage options
120/208V, 240V, 277/480V, 347/600V, 4160V
Frequency / Phase
60 Hz · 3-phase
Engine
PSI 40L · 39.2L
EPA / Emissions
EPA Stationary Spark Ignition
Alternator
Stamford S6L1D-C

Overview#

The Blue Star NG800-01P is the prime-rated variant of the NG800-01, delivering 660 kWe continuously on natural gas (400 kWe on LP). It uses the identical PSI 40L V12 platform and physical enclosure as the standby NG800-01. Three-phase only — no single-phase option. The NG800-01P carries a 1-year / 1,500-hour prime warranty. UL 2200 listing applies through 600VAC only; the 4160V configuration is not UL-listed.

Standby vs. prime on the NG800 platform#

NG800-01 (Standby)NG800-01P (Prime)
Output NG800 kWe660 kWe
Output LP475 kWe400 kWe
Warranty2 yr / 2,000 hr1 yr / 1,500 hr
NG fuel @ 100%9,726 ft³/hr7,912 ft³/hr
Deration base temp77°F87°F
Deration base altitude1,200 ft5,000 ft
Temp rise125°C standby105°C prime

Both share the same OPU footprint (210×96×103 in, 16,975 lbs), DSE DCP7310 controller, and 30 in. WC fuel pressure requirement.

Note on deration: The NG800-01P prime has substantially better deration tolerance than the standby NG800-01 — 87°F / 5,000 ft vs. 77°F / 1,200 ft. This is one of the most extreme deration differentials between standby and prime variants in the Blue Star gaseous catalog.

Alternator configurations#

VoltagePhaseAlternatorConnection
120/208V3Stamford S6L1D-D12-lead WYE
240V3Stamford S6L1D-D12-lead DELTA
277/480V3Stamford S6L1D-C12-lead WYE
347/600V3Stamford S6L1D-C4-lead WYE
4160V3Stamford MVWI734E6-lead WYE

All carry 105°C prime temperature rise and ±0.5% voltage regulation.

UL listing: UL 2200, cUL, and CSA certifications apply through 600VAC only. The 4160V configuration is not UL-listed.

Fuel pressure requirement#

Like the standby NG800-01, the NG800-01P requires 30 in. water column inlet fuel pressure. This must be sustained under full prime load — verify site gas infrastructure capacity before specifying.

When to spec the NG800-01P#

  • 550–660 kW continuous or prime duty on natural gas or LP (three-phase only)
  • High-altitude or high-ambient sites where the exceptional 87°F / 5,000 ft deration tolerance is required
  • Sites with 4160V distribution where prime-rated gaseous generation is needed
  • Facilities with confirmed prime-duty load profiles at the 800 kW class

Our service experience#

Service procedures are identical to the NG800-01 standby. Prime-duty use on a 40L V12 (38.6 gal oil, 12 cylinders) means significant maintenance volumes — budget accordingly for more frequent spark plug, ignition coil, and fluid service intervals per PSI's prime-duty schedule.

Engineering specifications

Physical

Length
210 in
Width
96 in
Height
103 in
Dry weight
16,975 lb

Acoustic

Sound @ 7m, full load
90 dBA
Enclosure
Open

Fuel system & runtime

NG required pressure
30 in WC

Thermal & ventilation

Heat to coolant
2,437,020 BTU/hr
Heat radiated
798,960 BTU/hr
Exhaust flow
4,547 CFM
Exhaust temp
1206 °F
Combustion air
1,515 CFM
Ventilation air
52,000 CFM

Documents & downloads

Spec sheets & manuals

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Configure your Blue Star NG800-01P

Lock the enclosure, fuel system, transfer switch, and add-ons — we'll confirm pricing, availability, and lead time within one business day. Prefer a free-form quote? That option is still here.

Estimate runtime for the Blue Star NG800-01P

Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

Estimate runtime on this tank

Fuel demand at 75% load

8,400,000 BTU/hr≈ 8400.0 cf/min @ 1,000 BTU/cf

On utility natural gas the runtime is generally unlimited provided the supply line and meter can deliver this BTU/hr at the engine's required inlet pressure (typically 5–14" WC residential, up to 5 psi commercial). Confirm against the OEM's published fuel-pressure spec.

Service intervals

Manufacturer-recommended intervals for the Blue Star NG800-01P under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 250 hours or 12 months
Coolant change
Every 4000 hours
Air filter
Every 1000 hours
Spark plugs
Every 1500 hours
Major overhaul
≈ 15,000 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
Turbocharger(s)Significant power loss, heavy exhaust smoke12,000+severe
Ignition system (multi-cylinder)Multiple misfires, output derating1,500+moderate
Charge air coolerReduced output, elevated intake temperatures10,000+moderate

Frequently Asked Questions

What is the prime rating of the NG800-01P?
The Blue Star NG800-01P is rated 660 kWe prime on natural gas and 400 kWe prime on LP at 60 Hz / 1800 RPM, backed by a 1-year / 1,500-hour prime warranty. The paired standby unit is the NG800-01 at 800 kWe NG / 475 kWe LP standby.
How does fuel consumption compare between NG800-01 and NG800-01P?
At 100% load: NG800-01 standby consumes 9,726 ft³/hr NG (800 kW); NG800-01P prime consumes 7,912 ft³/hr NG (660 kW). LP at 100% prime is 2,438 ft³/hr vs. 2,800 ft³/hr at standby. The 30 in. WC fuel pressure requirement applies to both units.
What are the deration thresholds for the NG800-01P?
The NG800-01P prime has extended deration tolerance: 1.5% per 5°F above 87°F inlet air and 6% per 1,000 ft above 5,000 ft altitude — substantially more tolerant than the standby NG800-01's 77°F / 1,200 ft. This is one of the best deration profiles in the Blue Star gaseous lineup for prime-duty applications.
Is the 4160V configuration on the NG800-01P UL-listed?
No. UL 2200, cUL, and CSA certifications apply through 600VAC only for both the standby NG800-01 and the prime NG800-01P. The 4160V configuration (Stamford MVWI734E) is not UL-listed.
Is single-phase output available on the NG800-01P?
No. The NG800-01P is three-phase only in 208V, 240V, 480V, 600V, and 4160V configurations.

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