Generac · SD Series (Industrial Diesel)

Generac SD025T

25 kW standby / 22 kW prime · Diesel · Liquid-cooled

25 kW industrial diesel standby generator. Tier 4 Final certified. Perkins turbocharged inline-4, EPA Tier 4 Final, Digital H control with NFPA 110 Level I/II.

Standby power
25 kW / 22 kW prime
Voltage options
120/240V, 120/208V, 277/480V, 346/600V
Frequency / Phase
60 Hz · 1/3-phase
Engine
Perkins 2.2L · 2.2L
EPA / Emissions
Tier 4 Final
Alternator
Generac K0025124Y21

Overview#

The Generac SD025T is a 25-kilowatt Tier 4 Final industrial diesel standby generator. The "T" designation indicates EPA Tier 4 Final certification with diesel particulate filter aftertreatment, allowing the unit to operate in both emergency and non-emergency applications. This is the key differentiator from the emergency-only certified models in the SD Series small diesel lineup.

Powered by a Perkins 2.2-liter turbocharged inline-four, the SD025T fits between the SD020 and SD035 in Generac's power range. The Tier 4 Final certification adds a DPF aftertreatment system that increases the package size and maintenance requirements compared to the emergency-only SD020, but enables deployment in locations where local air quality regulations require Tier 4 Final compliance regardless of generator application.

Our Service Experience#

The DPF aftertreatment on the SD025T is the primary service consideration. Standby generators that run infrequently accumulate soot without reaching the exhaust temperatures needed for passive regeneration. We recommend exercising the unit under at least 50% load for 30 minutes weekly to maintain DPF health. When the high-backpressure alarm triggers, a forced regeneration cycle is required — this takes 30-45 minutes and must complete uninterrupted. The underlying Perkins 2.2L engine is the same proven platform used in the SD020, with the same service intervals and reliability profile.

Engineering specifications

Physical

Length
83.6 in
Width
35 in
Height
46.3 in
Dry weight
1,291 lb

Fuel system & runtime

Fuel use @ full load
2.1 GPH
Fuel use @ 75% load
1.6 GPH
Fuel use @ 50% load
1.2 GPH

Thermal & ventilation

Exhaust temp
757 °F

Documents & downloads

Spec sheets & manuals

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Estimated runtime

123.5 hours(5.1 days)

Fuel consumption ≈ 1.62 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Generac SD025T under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Air filter
Every 1000 hours
Fuel filter
Every 500 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
DPF aftertreatment systemHigh backpressure alarm, forced regen required, soot accumulation2,000+moderate
Fuel quality / degradationHard starting, filter clogging, reduced power output4,380+moderate
BatteryFailed to start, slow cranking8,760+minor

Frequently Asked Questions

What makes the SD025T different from the SD020?
The SD025T is EPA Tier 4 Final certified, meaning it includes diesel particulate filter (DPF) aftertreatment to meet non-emergency emission standards. The SD020 is only certified for stationary emergency use. The SD025T is required for installations where the generator may operate beyond emergency-only hours or in jurisdictions that mandate Tier 4 Final compliance regardless of application.
What is the fuel consumption of the Generac SD025T?
The SD025T consumes approximately 2.1 gallons per hour at full load, 1.6 gph at 75% load, and 1.2 gph at 50% load. The Tier 4 Final aftertreatment system adds modest fuel consumption for DPF regeneration cycles.
What maintenance does the DPF system require?
The diesel particulate filter requires periodic ash cleaning, typically every 3,000-5,000 hours depending on duty cycle. Low-duty standby installations may need more frequent forced regeneration to prevent soot buildup. Monitor DPF differential pressure at each service visit.

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