Kohler · KG Series (Industrial Gaseous)

Kohler KG45

50 kW standby · Natural Gas / LPG / Dual Fuel (NG/LPG) · Liquid-cooled

41-50 kW gaseous-fueled commercial standby generator with Brushless Rare-Earth Permanent-Magnet alternator. Industrial gaseous unit for commercial backup on natural gas or propane.

Kohler Kohler KG45 generator — specifications and details
Standby power
50 kW
Voltage options
120/240V, 208V, 240V, 480V
Frequency / Phase
60 Hz · 1/3-phase
Engine
Kohler KG6208 · 6.2L
EPA / Emissions
EPA Stationary Spark Ignition
Alternator
Kohler Brushless, Permanent-Magnet

Overview#

The Kohler KG45 is a 41-50 kW commercial standby generator in Kohler's industrial gaseous (KG) lineup. It uses a Brushless Rare-Earth Permanent-Magnet alternator with fast-response excitation and runs on natural gas or LP propane with field-selectable fuel switching. Rated output ranges from 41 to 50 kW depending on fuel type and voltage configuration.

The KG45 slots between the KG40 and KG50, offering a mid-step option when the KG40 is undersized but the full KG50 rating is not needed. It shares the same industrial platform and EPA Stationary Spark Ignition certification as the rest of the KG line.

Our service experience#

The KG45 shares the same engine and alternator platform as adjacent KG models, so service patterns and parts are consistent across the series. We see these units in small commercial buildings, telecom sites, and light industrial facilities.

Engineering specifications

Physical

Length
86.6 in
Width
40.9 in
Height
46.1 in
Wet weight
1,900 lb

Fuel system & runtime

NG required pressure
5 in WC

Photos

Kohler KG45 — product photo

Documents & downloads

Spec sheets & manuals

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Configure your Kohler KG45

Lock the enclosure, fuel system, transfer switch, and add-ons — we'll confirm pricing, availability, and lead time within one business day. Prefer a free-form quote? That option is still here.

Estimate runtime for the Kohler KG45

Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

Estimate runtime on this tank

Fuel demand at 75% load

525,000 BTU/hr525.0 cf/min @ 1,000 BTU/cf

On utility natural gas the runtime is generally unlimited provided the supply line and meter can deliver this BTU/hr at the engine's required inlet pressure (typically 5–14" WC residential, up to 5 psi commercial). Confirm against the OEM's published fuel-pressure spec.

Service intervals

Manufacturer-recommended intervals for the Kohler KG45 under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 200 hours or 12 months
Coolant change
Every 2000 hours
Air filter
Every 500 hours
Spark plugs
Every 500 hours
Major overhaul
6,000 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
Spark plugs / ignitionMisfire under load, rough running, cylinder dropout codes500+minor
Fuel pressure regulatorHard starting, unstable idle, gas pressure fault6,000+moderate
Battery (starting)Slow crank, failed exercise, low voltage alarm8,760+minor

Frequently Asked Questions

What is the standby power rating of the Kohler KG45?
The KG45 is rated 41-50 kW standby at 60 Hz depending on fuel type and voltage configuration. It sits between the KG40 and KG50 in Kohler's industrial gaseous lineup.
Does the KG45 run on natural gas or propane?
Both. Like all KG-series units, the KG45 is dual-fuel NG/LPG with field-selectable switching.
What type of alternator does the KG45 use?
The KG45 uses a Brushless Rare-Earth Permanent-Magnet alternator with fast-response excitation. This provides sustained short-circuit capability up to 300% of rated current for 10 seconds.

Compatible equipment

More in the KG Series (Industrial Gaseous)

Kohler KG Series: 40–200 kW gaseous gensets with Kohler-built engines for commercial and light industrial standby.

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