Generac · SD Series (Industrial Diesel)

Generac SD250

250 kW standby / 225 kW prime · Diesel · Liquid-cooled

250 kW industrial diesel standby generator. Iveco/FPT 8.7L turbocharged-aftercooled inline-6 with common rail injection, EPA Certified Stationary Emergency, Digital H control with NFPA 110 Level I/II.

Generac Generac SD250 generator — specifications and details
Standby power
250 kW / 225 kW prime
Voltage options
120/208V, 120/240V, 277/480V, 346/600V
Frequency / Phase
60 Hz · 3-phase
Engine
Iveco/FPT 8.7L · 8.7L
Alternator
Generac K0250124Y21

Overview#

The Generac SD250 is a 250-kilowatt industrial diesel standby generator powered by an Iveco/FPT 8.7-liter turbocharged and aftercooled inline-six engine. Rated at 250 kW standby and 225 kW prime (313/281 kVA), the SD250 represents a major platform step-up from the 6.7L family: larger displacement, common rail injection, a 29.6-quart crankcase, and a 24-VDC electrical system with dual batteries. BMEP is 332 psi at the 250 kW standby rating, exhaust temperature is 1000°F (538°C), and heat rejection to coolant is 682,058 BTU/hr. The generator is EPA Certified for Stationary Emergency applications.

Generac pairs the Iveco 8.7L with the K0250124Y21 alternator featuring Class H insulation, Permanent Magnet excitation, and THD less than 5%. The Digital H control panel provides NFPA 110 Level I and II programmable operation, Modbus communications, and 16-channel remote trending. The 120 VAC coolant heater and closed coolant recovery system are standard equipment.

At 250 kW, this unit serves larger commercial and industrial standby applications: large multi-story office buildings, hospitals and healthcare campuses with life-safety loads, medium data centers, large industrial facilities with significant motor loads, and multi-building campus systems where a single larger generator is more efficient than multiple smaller units.

Technical Specifications#

ParameterValue
Standby Rating250 kW / 313 kVA
Prime Rating225 kW / 281 kVA
Engine MakeIveco/FPT
Displacement8.7 L (530.9 in³)
Cylinders6, In-Line
Bore x Stroke4.61 x 5.31 in (117 x 135 mm)
Compression Ratio16.5:1
AspirationTurbocharged/Aftercooled
Fuel InjectionCommon Rail
Engine Speed1,800 RPM
Alternator ModelK0250124Y21
Insulation ClassH
Fuel TypeUltra Low Sulfur Diesel #2
Fuel Consumption (100%)18.5 gph
Fuel Consumption (75%)14.8 gph
Fuel Consumption (50%)10.4 gph
Fuel Consumption (25%)5.5 gph
Exhaust Flow1,550 cfm at rated output
Exhaust Temperature1,000°F (538°C)
Heat Rejection to Coolant682,058 BTU/hr
Combustion Air720 cfm
Ventilation Air8,872 cfm
Open Set (no tank) L x W x H128.0 x 53.4 x 57.5 in
Open Set Dry Weight4,325 -- 5,108 lbs
Max Radiator Air Temperature122°F (50°C)

Our Service Experience#

The SD250's common rail fuel injection system operates at much higher pressures than the mechanical or basic electronic injection found in smaller models. Common rail injection is highly sensitive to fuel contamination, water, and microbial growth -- fuel polishing and biocide treatment is not optional for this unit. We recommend quarterly fuel sampling and annual polishing for all SD250 installations.

The 24 VDC electrical system uses two 12V batteries in series. Inspect both batteries at every annual service; a weak battery in a series pair creates uneven discharge and failure at startup. The 1000°F exhaust temperature demands high-temperature-rated flex connectors and confirmed clearances from combustibles. At 18.5 gph full load, a 589-gallon sub-base tank provides approximately 31 hours of runtime -- the 946 to 1325-gallon options are often required for NFPA 110 Class 48 or Class 72 specifications.

Frequently Asked Questions#

How does the SD250 compare to the SD275? The SD250 uses the Iveco/FPT 8.7L inline-6 while the SD275 uses the 10.3L. The SD275 provides 10% more standby capacity (275 vs 250 kW), uses a larger engine with more exhaust flow (2050 vs 1550 cfm), and weighs significantly more (6121 lbs vs 4325 lbs open set). If 250 kW is sufficient, the SD250 is the more compact and lighter choice. If load growth to 275 kW is anticipated, specify the SD275 initially.

Is IBC seismic certification available for the SD250? Yes. IBC seismic certification is an engineered factory option for the SD250. Required for California hospitals, essential facilities, and all structures subject to CBC/IBC seismic requirements at the generator location.

What fuel tank options are available for the SD250? Sub-base UL 142 double-wall tanks are available in 153, 372, 500, 589, 693, 946, 1000, and 1325-gallon usable configurations. The larger tank options require extended footprint configurations. At 18.5 gph full load, the 1325-gallon tank provides approximately 71 hours of runtime -- meeting most NFPA 110 Class 72 requirements.

Engineering specifications

Physical

Length
128 in
Width
53.4 in
Height
57.5 in
Dry weight
4,325 lb

Fuel system & runtime

Fuel use @ full load
18.5 GPH
Fuel use @ 75% load
14.8 GPH
Fuel use @ 50% load
10.4 GPH

Thermal & ventilation

Heat to coolant
682,058 BTU/hr
Exhaust flow
1,550 CFM
Exhaust temp
1000 °F
Combustion air
720 CFM
Ventilation air
8,872 CFM

Documents & downloads

Spec sheets & manuals

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Estimated runtime

14.0 hours(0.6 days)

Fuel consumption ≈ 14.27 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Generac SD250 under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Air filter
Every 1000 hours
Fuel filter
Every 500 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
Fuel quality / degradationHard starting, common rail injector fouling, reduced power output4,380+moderate
TurbochargerPower loss, excessive smoke under load, oil consumption15,000+moderate
Common rail fuel injectorsMisfiring, rough running, fault codes, hard start20,000+moderate
BatteryFailed to start, slow cranking8,760+minor
Coolant heaterLow coolant temperature alarm, slow start in cold weather20,000+minor

Frequently Asked Questions

What engine does the Generac SD250 use?
The Generac SD250 uses an Iveco/FPT 8.7-liter, six-cylinder in-line turbocharged and aftercooled diesel engine running at 1800 RPM. The engine has a bore of 4.61 in (117 mm), stroke of 5.31 in (135 mm), 16.5:1 compression ratio, 4-valve cylinder head, common rail direct injection, and a 29.6-qt crankcase. The 24 VDC electrical system uses two 12V batteries. This is a significant step up from the 6.7L platform in displacement and power density.
What is the fuel consumption of the Generac SD250?
At standby rating, the SD250 consumes 18.5 gallons per hour at full load (100%), 14.8 gph at 75% load, 10.4 gph at 50% load, and 5.5 gph at 25% load. Total fuel pump flow (combustion plus return) is 26 gph. The fuel pump lift is rated at 3 feet.
What voltages are available for the SD250?
The SD250 is available in three-phase configurations: 120/208 VAC (867 amps), 120/240 VAC (752 amps), 277/480 VAC (376 amps), and 346/600 VAC (301 amps), all at 0.8 power factor. The SD250 is not listed for single-phase configurations -- the large KVA output makes three-phase distribution the standard application.
What are the dimensions and weight of the SD250?
The open-set SD250 without a sub-base fuel tank measures 128.0 x 53.4 x 57.5 inches and weighs 4,325 to 5,108 lbs depending on configuration. With sub-base tanks the height increases to 98.5 inches (1000-gallon tank). The SD250 requires a larger pad area than the 6.7L-based SD150/SD175 models.
What is the motor starting capability of the SD250?
With the standard K0250124Y21 alternator at 480 VAC and a 30% voltage dip, the SD250 can start 630 sKVA of motor load. With the K0300124Y21 upsize, the capability increases to 996 sKVA. With the K0350124Y21, it reaches 1,190 sKVA at 480 VAC. This covers large HVAC chiller starting, multiple large AHU motors, and elevator equipment in larger commercial and industrial facilities.

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