Generac · SD Series (Industrial Diesel)

Generac SD050

50 kW standby / 45 kW prime · Diesel · Liquid-cooled

50 kW industrial diesel standby generator. Generac 3.4L turbocharged-aftercooled inline-4, EPA Certified Stationary Emergency, Digital H control with NFPA 110 Level I/II.

Generac Generac SD050 generator — specifications and details
Standby power
50 kW / 45 kW prime
Voltage options
120/240V, 120/208V, 277/480V, 346/600V
Frequency / Phase
60 Hz · 1/3-phase
Engine
Generac 3.4L · 3.4L
Alternator
Generac K0050124Y21

Overview#

The Generac SD050 is a 50-kilowatt industrial diesel standby generator powered by Generac's 3.4-liter turbocharged and aftercooled inline-four engine. Rated at 50 kW standby and 45 kW prime, the SD050 represents the maximum output of Generac's 3.4L engine platform. EPA Certified for Stationary Emergency applications, it is available in single-phase and three-phase configurations across voltages from 120/240V through 346/600V.

The SD050 uses a Generac K0050124Y21 alternator with Class H insulation, synchronous brushless excitation, and a digital voltage regulator. The Digital H control panel provides NFPA 110 Level I and II programmable operation, Modbus communications, and predictive maintenance algorithms. A 120 VAC engine coolant heater is standard equipment, and a closed coolant recovery system is factory-installed.

At 50 kW, this unit serves mid-size commercial facilities with more substantial emergency load requirements: large restaurants, multi-tenant retail, medical suites, and small data rooms. The single-phase 120/240V configuration at 208 amps is practical for larger facilities with single-phase service; three-phase configurations at 75 amps (277/480V) cover facilities with three-phase distribution.

Technical Specifications#

ParameterValue
Standby Rating50 kW / 63 kVA
Prime Rating45 kW / 56 kVA
Engine MakeGenerac
Displacement3.4 L (207.48 in³)
Cylinders4, In-Line
Bore x Stroke3.86 x 4.45 in (98 x 113 mm)
Compression Ratio18.5:1
AspirationTurbocharged/Aftercooled
Engine Speed1,800 RPM
Alternator ModelK0050124Y21
Insulation ClassH
Fuel TypeUltra Low Sulfur Diesel #2
Fuel Consumption (100%)4.3 gph
Fuel Consumption (75%)3.3 gph
Fuel Consumption (50%)2.3 gph
Fuel Consumption (25%)1.3 gph
Exhaust Flow448 cfm at rated output
Exhaust Temperature1,044°F (562°C)
Heat Rejection to Coolant135,900 BTU/hr
Combustion Air166 cfm
Open Set (no tank) L x W x H76.7 x 37.4 x 45.2 in
Open Set Dry Weight1,710 -- 1,836 lbs
Max Ambient Temperature122°F (50°C)

Our Service Experience#

The SD050 is one of the most commonly specified 50 kW commercial diesel generators in our Northern California service territory. At 4.3 gph full-load fuel consumption, a standard 300-gallon sub-base tank provides approximately 69 hours of runtime -- adequate for most utility outage scenarios without refueling.

The 1,044°F exhaust temperature of the SD050 is the highest in the 3.4L family and demands careful attention to exhaust system routing. We have seen premature exhaust flex connector failures on installations where the unit is run at high load in poorly ventilated enclosures. Specify the Critical Grade Silencer for enclosed installations, and verify exhaust flex connector integrity at each service interval. The Bosch VE injection pump should receive clean diesel: maintain a fuel polishing schedule for any installation where the generator exercises less than monthly.

Frequently Asked Questions#

How does the SD050 compare to the SD060? The SD050 uses Generac's 3.4L engine while the SD060 transitions to the Iveco/FPT 4.5L inline-4. The SD060 produces 10 kW more standby output, has a lower exhaust temperature (930°F vs 1,044°F), and uses a physically larger package (92.9 x 40.0 x 49.2 in open set vs 76.7 x 37.4 x 45.2 in). For applications where 50 kW is marginally sufficient, the SD060 provides headroom without a major footprint increase.

Is the SD050 suitable for healthcare applications? Yes. The SD050 with NFPA 110 Level I programmable control is appropriate for non-critical healthcare loads where code requires generator-backed emergency power. For life-safety healthcare applications (operating rooms, ICU, life support), verify AHJ requirements for NFPA 99 and NFPA 110 compliance with the project electrical engineer.

What alternator upsizing options are available? The SD050 can be ordered with an upsized alternator (K0060124Y21) that increases motor starting capability from 98 sKVA to 124 sKVA at 277/480 VAC with a 30% voltage dip. This is recommended for facilities with large HVAC compressor motors or elevator equipment starting requirements.

Engineering specifications

Physical

Length
76.7 in
Width
37.4 in
Height
45.2 in
Dry weight
1,710 lb

Fuel system & runtime

Fuel use @ full load
4.3 GPH
Fuel use @ 75% load
3.3 GPH
Fuel use @ 50% load
2.3 GPH

Thermal & ventilation

Heat to coolant
135,900 BTU/hr
Exhaust flow
448 CFM
Exhaust temp
1044 °F
Combustion air
166 CFM

Documents & downloads

Spec sheets & manuals

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Estimated runtime

60.3 hours(2.5 days)

Fuel consumption ≈ 3.32 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Generac SD050 under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Air filter
Every 1000 hours
Fuel filter
Every 500 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
Fuel quality / degradationHard starting, filter clogging, reduced power output4,380+moderate
TurbochargerPower loss, excessive smoke under load, oil consumption15,000+moderate
BatteryFailed to start, slow cranking8,760+minor
Coolant heaterLow coolant temperature alarm, slow start in cold weather20,000+minor

Frequently Asked Questions

What engine does the Generac SD050 use?
The Generac SD050 uses a Generac-branded 3.4-liter, four-cylinder in-line turbocharged and aftercooled diesel engine running at 1800 RPM. The engine has a bore of 3.86 in (98 mm), stroke of 4.45 in (113 mm), 18.5:1 compression ratio, and a Bosch VE distribution injection pump with pintle injectors rated at 2,100 psi. This is the same engine platform as the SD035, tuned to 50 kW.
What is the fuel consumption of the Generac SD050?
At standby rating, the SD050 consumes 4.3 gallons per hour at full load (100%), 3.3 gph at 75% load, 2.3 gph at 50% load, and 1.3 gph at 25% load. Total fuel pump flow (combustion plus return) is 3.6 gph. The fuel pump lift is rated at 3 feet.
What voltages are available for the SD050?
The SD050 is available in single-phase 120/240 VAC (208 amps at 1.0 pf) and three-phase configurations: 120/208 VAC (173 amps), 120/240 VAC (150 amps), 277/480 VAC (75 amps), and 346/600 VAC (60 amps), all at 0.8 power factor.
What are the dimensions and weight of the SD050?
The open-set SD050 without a sub-base fuel tank measures 76.7 x 37.4 x 45.2 inches (minimum weight 1,710 lbs, maximum 1,836 lbs). With sub-base tanks the height increases to 85.7 inches for the 300-gallon configuration. The SD050 shares the same footprint as the SD035.
What is notable about the SD050 exhaust temperature?
The SD050 produces an exhaust temperature of 1,044°F (562°C) at rated output -- significantly higher than the SD035 (900°F) and the Perkins-based smaller models. This reflects the higher BMEP (169 psi) of the 50 kW rating on the 3.4L engine. Proper exhaust routing with stainless flex connectors and sufficient clearance from combustibles is essential. The exhaust flex connector is a wear item that should be inspected at each service interval.

Compatible equipment

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Generac's broadest diesel standby lineup — 10 to 1500 kW across four engine families for commercial and industrial applications.

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