Blue Star Power Systems · Mobile Product Line (Volvo Penta)

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Blue Star VD200-04FT4MP

200 kW standby · Diesel · Liquid-cooled

200 kW Tier 4 Final / EU Stage 5 mobile trailer diesel generator built by Blue Star Power Systems. Volvo Penta TAD1180VE six-cylinder engine, Stamford UCDI274J1 alternator, DSE DCP7310 controller, 350-gallon integrated fuel tank.

Standby power
200 kW / 200 kW prime
Voltage options
120/240V, 120/208V, 277/480V
Frequency / Phase
60 Hz · 1/3-phase
Engine
Volvo Penta TAD1180VE · 10.8L
EPA / Emissions
Tier 4 Final
Alternator
Stamford UCDI274J1
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Overview#

The Blue Star VD200-04FT4MP is a 200-kilowatt EPA Tier 4 Final / EU Stage 5 mobile trailer diesel generator powered by the Volvo Penta TAD1180VE — a 10.8-liter, six-cylinder turbocharged and charge-air-cooled engine. It is the entry model on Blue Star's 260 × 92 in mobile trailer platform, which is shared with the VD250-04FT4MP and VD300-04FT4MP.

Blue Star Power Systems pairs the TAD1180VE with a Stamford UCDI274J1 alternator and DSE DCP7310 controller, mounted on an aluminum road trailer with a 350-gallon integral fuel tank and 18.5-gallon DEF tank. At 14,225 lbs, the VD200-04FT4MP requires a commercial tow vehicle. The step from the VD150 to VD200 brings a substantially larger trailer, 3,100 lbs of additional weight, and a 100-gallon increase in fuel capacity — a meaningful change in deployment logistics.

The 260 × 92 Inch Platform: 200–300 kW#

The VD200, VD250, and VD300 share the same 260 × 92 in aluminum road trailer. This makes them footprint-compatible within the platform class — a useful planning consideration when load growth from 200 kWe toward 300 kWe is possible. The 350-gallon fuel tank is sized appropriately for this output range, providing approximately 24 hours at 200 kWe full load.

When to specify the VD200-04FT4MP#

Our service experience#

The TAD1180VE at 200 kWe provides headroom over the rated output — do not routinely run below 30% load as DPF regeneration requires adequate exhaust temperature. The 810°F exhaust temperature is the coolest in the Volvo Penta mobile series; at sustained low loads, passive DPF regeneration may be insufficient and active regeneration will be triggered. Annual full-load testing is essential. DEF management: at 14.5 gph diesel consumption, the 18.5-gallon DEF tank needs attention approximately every 24 hours — keep DEF supply on-site for deployments longer than one day.

Engineering specifications

Physical

Length
260 in
Width
92 in
Height
124 in
Dry weight
14,225 lb

Acoustic

Sound @ 7m, full load
71 dBA
Enclosure
Open

Fuel system & runtime

Integral fuel tank
350 gal
Fuel use @ full load
14.5 GPH
Fuel use @ 75% load
11.2 GPH
Fuel use @ 50% load
8.27 GPH
DEF tank
18.5 gal

Thermal & ventilation

Heat to coolant
423,120 BTU/hr
Heat radiated
254,160 BTU/hr
Exhaust flow
1,564 CFM
Exhaust temp
810 °F
Combustion air
686 CFM
Ventilation air
16,725 CFM

Documents & downloads

Spec sheets & manuals

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Get pricing & lead time on the Blue Star VD200-04FT4MP

Tell us about the application — kW, voltage, application, install timeline — and we'll respond within one business day with budgetary pricing, lead time, and any sizing notes.

Estimate runtime for the Blue Star VD200-04FT4MP

Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

Estimate runtime on this tank

Estimated runtime

31.3 hours(1.3 days)

Fuel consumption ≈ 11.19 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Blue Star VD200-04FT4MP under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Coolant change
Every 6000 hours
Air filter
Every 1000 hours
Fuel filter
Every 500 hours
Major overhaul
20,000 hours
Load bank test
Every 12 months

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
DEF system (SCR catalyst)Derate warning, NOx fault, DEF quality alert4,380+moderate
Fuel qualityInjector fouling, hard starting4,380+moderate
BatteryFailed to start, slow crank8,760+minor

Frequently Asked Questions

What engine does the VD200-04FT4MP use?
The Volvo Penta TAD1180VE — a 10.8-liter, six-cylinder turbocharged and charge-air-cooled diesel. The TAD1180VE is a larger displacement platform than the 7.7-liter TAD881VE used in the VD150, and the entry point into the 260 × 92 in trailer class. EPA Tier 4 Final and EU Stage 5 dual certification applies. The 18.5-gallon DEF tank is shared across the VD100 through VD300 mobile range. Rated power is available to 4,921 ft (1,500 m) at 122°F (50°C). Exhaust temperature of 810°F is the lowest in the VD mobile series.
What controller does the VD200-04FT4MP use?
The DSE DCP7310 Digital Control Panel, with CAN Bus J1939 engine communication, digital metering, RS-485 interface, 8 programmable contact inputs, 10 contact outputs, and NFPA 110 Level 1 compatibility. The panel is cULus Listed and CE Approved with IP 65 ingress protection (with supplied gasket). A 24V battery system and battery charger are included. The VD200 uses a Stamford UCDI274J1 alternator — a step up in the UCI274 family from the UCI274F in the VD150.
How does the VD200-04FT4MP compare to the VD150-04FT4MP and VD250-04FT4MP?
The VD150-04FT4MP (230.5 × 90 in, 11,125 lbs, 250-gal tank) to VD200-04FT4MP (260 × 92 in, 14,225 lbs, 350-gal tank) is a significant platform step: the trailer grows to 260 × 92 in, weight increases by 3,100 lbs, and the fuel tank grows to 350 gallons. This reflects the TAD1180VE's larger displacement. The VD250-04FT4MP above uses the TAD1381VE (12.8L) on the same 260 × 92 in platform at 15,400 lbs — a 1,175-lb increase for 50 additional kWe. VD200 and VD250 are footprint-compatible within the 260 × 92 in trailer class.
What are the fuel capacity and runtime of the VD200-04FT4MP?
The 350-gallon integral fuel tank at full load (14.5 gph) provides approximately 24 hours of runtime. At 75% load (11.2 gph), runtime extends to approximately 31 hours. The 18.5-gallon DEF tank typically supports roughly 24 hours at full load before refill. Combustion air draw is 686 CFM; ventilation air requirement is 16,725 CFM; heat rejected to the coolant circuit is 423,120 BTU/hr; exhaust exits at 810°F at 1,564 CFM.

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