Hipower Systems · HMW Series (Heavy Duty Industrial Diesel)

Hipower HMW-810

810 kW standby · Diesel · Liquid-cooled

810 kW MTU 2000-series diesel generator. NFPA 110 Level 1, seismic certified, 200 mph wind rated. US manufactured in Olathe, Kansas.

Hipower Systems Hipower HMW-810 generator — specifications and details
Standby power
810 kW
Voltage options
277/480V, 347/600V
Frequency / Phase
60 Hz · 3-phase
Engine
MTU 12V2000
EPA / Emissions
Tier 4 Final
Alternator
Stamford SHVI 544
ManufacturingData Centerscritical-infrastructureHealthcaremilitary

Overview#

The Hipower HMW-810 is an 810 kW diesel standby generator marking the entry point of the MTU 2000 engine series within the HMW lineup. Built in Olathe, Kansas, the HMW-810 steps up to a 12-cylinder, approximately 24-liter engine platform engineered by MTU (Rolls-Royce Power Systems) for the most demanding megawatt-class standby applications globally. NFPA 110 Level 1, IBC seismic Zone 4, and 200 mph wind certifications are standard. EPA Tier 4 Final and CARB compliance make the HMW-810 the prime choice for California's mission-critical facility market at 800+ kW.

Data center design engineers, hospital systems architects, and military base contractors specify the MTU 2000 series for the same reasons it dominates Tier I hyperscale deployments worldwide: exceptional BMEP, 30,000-hour TBO, and proven step-load performance under NFPA 110 Type 10 conditions.

MTU Engine Platform#

The MTU 2000 series represents MTU's purpose-built high-output diesel platform for generator set applications. The 12-cylinder V-configuration unit powering the HMW-810 delivers approximately 24 liters of displacement with turbocharged-aftercooled induction, producing sustained standby output at 810 kW with substantial torque reserve. MTU rates the 2000 series for 30,000+ hours between major overhaul — matching the 1600 series TBO at nearly double the displacement.

The MTU 2000 series is specified for hyperscale cloud provider data centers (multiple Fortune 10 operators use MTU exclusively for MW-class standby) because the engine's BMEP characteristics allow it to absorb full-load step transitions — UPS transfer, large motor starting, chiller compressor starts — with frequency deviations that stay within NFPA 110 Type 10 tolerances without stressing the engine.

Mission-Critical Design#

The HMW-810 carries the complete HMW certification portfolio:

Paralleling Capability#

The HMW-810 is designed for multi-unit paralleling with isochronous load sharing. Standard data center architectures: two units in N+1 for 810 kW critical load with 100% standby reserve, or four units providing 2N (fully redundant) 1,620 kW capacity. Hipower's paralleling controls integrate with Asco Series 7000, Russelectric RPC, and other major automatic paralleling switchgear platforms. Load sharing is automatic with no operator intervention required on utility loss.

Service and Maintenance#

MTU 2000-series service follows the same intervals as the 1600 series: 500-hour oil and fuel filter changes (higher volume per change due to 24L displacement), 1,000-hour air filter, 4,000-hour DEF dosing injector inspection, and 30,000-hour major overhaul. Fuel polishing is strongly recommended at 6-month intervals for all sub-base tank installations. SCR catalyst substrate inspection at 8,000 hours. Only MTU-certified technicians should perform injection system diagnostics, SCR troubleshooting, and major service events.

Our Service Experience#

OnPoint Generators provides MTU-certified service for HMW-810 deployments across Northern California. Our technicians are trained on both MTU 1600 and 2000 series engine platforms and carry factory-level diagnostic tools. We service HMW-810 units at data center campuses, hospital systems, and utility facilities throughout the Bay Area, Sacramento, and Central Valley regions. Emergency service, annual load bank testing, fuel polishing contracts, and NFPA 110 compliance reporting are available.

Engineering specifications

Certifications & compliance

  • NFPA 110 / Level 1 / Type 10

Paralleling & telematics

Paralleling
Parallel-ready
Isochronous load share
Yes

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Tell us about the application — kW, voltage, application, install timeline — and we'll respond within one business day with budgetary pricing, lead time, and any sizing notes.

Estimate runtime for the Hipower HMW-810

Adjust load percent and tank size to estimate runtime. Pre-filled with this model's spec where available.

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Estimated runtime

4.6 hours(0.2 days)

Fuel consumption ≈ 43.74 GPH at 75% load. Estimate based on industry-typical 1800 RPM standby curves (≈0.07 GPH/kW at full load). Actual consumption varies by engine, ambient temperature, fuel quality, and tuning.

Service intervals

Manufacturer-recommended intervals for the Hipower HMW-810 under standby duty. Field intervals may differ based on load profile, ambient conditions, and fuel quality.

Oil & filter
Every 500 hours or 12 months
Air filter
Every 1000 hours
Fuel filter
Every 500 hours
Major overhaul
30,000 hours

Common failure modes

What we've seen fail on this platform. Use as a service-planning reference, not a diagnostic — actual failure modes depend heavily on duty cycle and maintenance history.

ComponentSymptomTypical hoursSeverity
MTU high-pressure fuel filterHigh-pressure common-rail system sensitive to fuel contamination — use MTU-spec filters and maintain fuel polishing protocol500+moderate
DEF dosing injectorClogging from crystallized urea — run DEF purge cycle at every shutdown, rinse injector at major service4,000+moderate
Turbocharger sealOil weeping at V-engine turbo flanges under high thermal cycling — inspect at 10,000-hour intervals10,000+moderate

Frequently Asked Questions

What is the MTU 2000 series and how does it differ from the 1600 series?
The MTU 2000 series is a larger displacement engine family — approximately 24 liters in 12-cylinder configuration versus approximately 16 liters for the 1600 series 10-cylinder. The 2000 series powers the HMW models from 810 kW through 915 kW and is MTU's flagship platform for 800 kW to 1 MW standby applications. The 2000 series carries the same 30,000+ hour TBO as the 1600 series and is the engine chosen by global hyperscale data center operators for single-unit MW-class standby.
How is the HMW-810 used in data center design?
In a typical hyperscale colocation architecture, one HMW-810 unit is assigned per power distribution unit (PDU) serving a single data hall row. Two units in N+1 protect 810 kW of IT load with full redundancy. For 2N designs (the most redundant), each unit provides 100% of its row's critical load independently.
What are the fuel requirements for the HMW-810's MTU engine?
MTU 2000-series engines are designed for No. 2 diesel fuel meeting ASTM D975 or equivalent. High-pressure common-rail systems are especially sensitive to fuel contamination — fuel polishing at 6-month intervals is mandatory for sub-base tank installations. Use only MTU-specification fuel and oil filters. Biodiesel blends above B5 should be confirmed with MTU before use.
Can the HMW-810 be certified for military or government facilities?
Yes. The HMW series' MTU engine platform and NFPA 110 Level 1 certification qualify the HMW-810 for military base standby, federal data center, and government critical facility applications. IBC seismic certification also meets requirements for most federal facility design standards.

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