Katolight Generators
Legacy industrial standby brand — John Deere, Cummins, and MTU powered sets, now succeeded by Blue Star (DEUTZ)
Why buyers choose Katolight
- Multi-OEM engine strategy — John Deere, Cummins, MTU engines offered vendor independence
- Open-architecture controllers — serviceable by any technician, not locked to proprietary tooling
- Successor: Blue Star — DEUTZ AG acquired the product line, continues the open-architecture philosophy
- Installed base remains in service across commercial and industrial sites
Who Katolight is for
Maintenance of existing Katolight fleet. New installations should evaluate Blue Star (successor brand).
What to consider before specifying Katolight
- Brand discontinued — Blue Star is the active successor
- Parts sourcing increasingly via Blue Star or aftermarket channels
- No new product development under the Katolight name
Katolight Corporation built generator sets in Mankato, Minnesota from the 1960s through the mid-2000s, earning a reputation for rugged, no-frills industrial standby power at competitive prices. Founded in southern Minnesota — the name derives from "Mankato Light" — the company grew by serving customers who needed reliable backup power without the premium pricing of larger OEMs. Katolight manufactured both diesel and natural gas generator sets spanning 15 to 2,759 kW, covering everything from small commercial standby units to large industrial prime power systems.
The company's engineering strategy was straightforward: source best-in-class engines from John Deere, Cummins, and later MTU, package them with proven alternators and controls, and sell through a network of industrial distributors and dealers. This approach made Katolight particularly strong in agricultural, rural utility, and municipal power applications where equipment needed to run reliably in harsh conditions with minimal on-site technical support. Grain elevators, feed mills, irrigation systems, and rural hospitals across the Midwest were common Katolight installations — applications where the generator might sit dormant for months and then needed to start without hesitation when a storm knocked out grid power.
MTU (then part of DaimlerChrysler) acquired Katolight in 2006, primarily for its North American manufacturing capability, dealer network, and proven packager expertise. The Katolight brand was gradually absorbed into MTU Onsite Energy, which itself later became part of Rolls-Royce Power Systems. No new Katolight-branded generators have been manufactured since the mid-2010s, and production now continues under the MTU Onsite Energy name using the same Mankato facility. Despite the brand transition, the installed base of Katolight generators remains substantial, particularly in the 60-500 kW commercial and agricultural standby range where the units were most heavily sold.
For facility managers with existing Katolight generators, service and parts remain available through multiple channels. The Rolls-Royce Power Systems / MTU dealer network handles generator-specific controls, switchgear, and enclosure components. Engine parts come through the original engine manufacturer — John Deere, Cummins, or MTU — each of which maintains its own global parts and service network. The most commonly encountered Katolight models in the field pair John Deere 4045 (4.5L) and 6068 (6.8L) engines with standard industrial alternators, and parts for these engines are readily available worldwide through John Deere's extensive dealer network. Third-party aftermarket suppliers also stock common Katolight consumables and wear items, so owners are not solely dependent on OEM channels for routine maintenance.
Frequently asked questions
- Are Katolight generators still made?
- No. Katolight was acquired by MTU (then a DaimlerChrysler subsidiary) in 2006 and the brand was phased into MTU Onsite Energy, now Rolls-Royce Power Systems. No new Katolight-branded generators are produced, but the large installed base is actively serviced through the MTU/Rolls-Royce dealer network and aftermarket parts suppliers.
- What engines do Katolight generators use?
- Katolight sourced engines from multiple OEMs depending on the power range: John Deere 4045 and 6068 engines for 15-200 kW, Cummins NTA855 and QSK series for 200-600 kW, and MTU Series 60, 2000, and 4000 for 300-2,759 kW. The engine brand is usually identifiable from the Katolight model number prefix and suffix codes.
- How do Katolight model numbers work?
- Katolight model numbers follow the pattern: D = diesel (G = natural gas), number = kW rating, then letters indicating engine and configuration. For example, D60FGJ4 = Diesel, 60 kW, John Deere 4045TF engine. The model plate on the generator set identifies both the Katolight model and the specific engine model.
- Can I still get parts for a Katolight generator?
- Yes. Aftermarket parts remain widely available through two channels: the Rolls-Royce Power Systems / MTU dealer network for generator-specific controls and components, and the original engine manufacturer (John Deere, Cummins, or MTU) for engine parts, filters, and consumables. Third-party aftermarket suppliers also stock common Katolight wear items.
- Did Katolight make natural gas generators?
- Yes. Katolight manufactured both diesel and natural gas generator sets. Natural gas models used the 'G' prefix in the model number and were popular in agricultural, oil and gas, and rural applications where natural gas was readily available as a fuel source.
Katolight Units For Sale4
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